Inkjet coding machines are the most versatile and reliable machines of their type around, and they present many solutions for today's business needs. They're cost-effective and durable.
The Many Kinds of Inkjet Coding Machines
Let's take a look at
the four main types of inkjet coders, and some of their specific features.
1. Thermal Inkjet
Coders
Thermal inkjet (TIJ)
coding machines are capable of extraordinarily fast printing speeds and can
maintain excellent print quality throughout. This type of coder works by
using an electrical current to heat the ink, which is then applied directly
onto the desired substrate.
Thermal Inkjets (TIJ) are
very precise and clean in their printing and are suitable for virtually any
substrate — including both porous and non-porous surfaces.
2. Small Character
Continuous Inkjet Coders
This type of inkjet
coder machine uses a contact-free application method. Small character
continuous inkjet (CIJ) machines work by ejecting electrically charged ink
droplets at rates of up to 120,000 droplets per second.
A continuous inkjet
coding machine is distinguished by its remarkable speed. As the name suggests,
it lays down a continuous line of ink to deliver very clean and precise
printing.
3. Drop-On-Demand
Inkjet Coders
The large-scale
drop-on-demand (DOD) coding machine is designed for more industrial
applications.
This is where extreme
print precision is at less of a premium, and there's a need to print on coarser
substrates — i.e., timber, metals, concrete, plastics, foams, and certain
packaging materials. The valves of a DOD printer open and close
independently, producing ink droplets in an "on-demand" fashion to
create the desired characters.
4. High-Resolution
Inkjet Coders
High-resolution inkjet
coding machines are the heavy hitters. They're especially useful if your
purpose is to achieve the very highest quality of printing and coding on those
tricky porous materials, like corrugated boxes.
The newest
high-resolution inkjet coders employ piezoelectric technology, and can achieve
a variable print height of up to 100mm.
Nine Benefits of Using an Inkjet Coding Machine
Now that
you've seen the different types of inkjet coding machines that exist,
let's look at nine reasons why these printers can confer substantial
benefits on your business.
1. Versatility
Probably one of the
top benefits of using inkjet coders is their unquestioned versatility.
They are easily
capable of coding onto a number of different materials, substrates, packaging
types, and shapes. This includes printing text, complicated graphics, date
codes, batch codes, and just about whatever else you might need.
Regardless of the kind
of material you wish to print on, there's sure to be an inkjet coding machine
that can handle your project.
2. Speed
This is another major
feature of inkjet coders.
Speed of printing is
an important consideration in any production line. As we've seen, there are
certain types of inkjet coder machines that are able to print at exceptional
speeds, all while maintaining consistent quality.
Thermal inkjet
coders, for instance, register a time between each consecutive nozzle firing of
only 100 millionths of a second —needless to say, that's pretty fast!
3.
Minimal Downtime and Little Maintenance Required
The beauty of inkjet
coders is that they are specifically designed for reduced downtime, and they
won't require much intervention and upkeep from the operator. This will keep
your production lines moving swiftly and reliably, without the need for costly
and time-consuming repairs.
This is especially
true of drop-on-demand inkjet coding machines, which are designed to operate in
tough environments. They're built to last and can withstand the shocks, dust,
grit, debris, and jarring vibrations that come with industrial
activities.
4. Low Cost of
Ownership
Inkjet coders are remarkably
cost-effective, something underscored by their ruggedness and reliability.
The ownership and upfront costs are comparatively little, and lifetime
maintenance won't strain your expenses.
Once again,
drop-on-demand inkjet printers are particularly noteworthy here.
The durability and longevity of these coding machines tend to reduce their
capital and lifetime operational costs.
5. Print Quality
The print quality of
inkjet coders is superior, period.
We've mentioned the
extraordinary precision and accuracy of machines like the small character CIJ
coders, which extrude ink droplets that are half the diameter of a human hair.
This kind of precision gives you a remarkable degree of accuracy, virtually
regardless of the substrate upon which you're printing.
And don't forget
the thermal inkjet coders, which are famed for
their high-quality printing. This is a byproduct of a sophisticated print
head technology that ensures accurate placement of ink droplets.
6. Ease of Use
You shouldn't overlook
this feature of inkjet coding machines, which is crucial to their practicality.
And the truth is — inkjet coders are pretty easy to use.
Setting up the
machines, and getting them to operate, is simple and straightforward, and using
one doesn't require any especially arduous training. Their simplicity, and
ease of operation, is certainly one of the major pluses to acquiring an inkjet
coder.
7. Flexibility
Inkjet
coders needn't always be envisioned as giant, bulky machines. If it's real
flexibility that you're looking for, there are many handheld inkjet coder
machines for mobile marking.
These handheld units are a great option for
smaller businesses that don't wish to invest in the larger, inline machines.
Or, for those that employ the larger coders, they're perfect as a backup coding
option, should the main machines be offline or inoperative.
8. Ink Choices
You've got a lot
to choose from when it comes to the types of inks to use in inkjet coders.
There's a wide variety of colors to select from, and low evaporation inks are
available. Be sure to choose the correct ink for your needs. Some inks are specific to porous surfaces - non coated paper and cardboard for example or non porous surfaces - plastics, metals and glass for example.
9. Graphical
Variability
Especially if
your business needs to print a variety of different information—such as
bar codes, dates, logos, batch information, etc.— inkjet coding machines are a
perfect choice.
The Best Coding Solution
It's easy to see that
inkjet coding machines are the most economical choice for your coding
needs. They can handle just about any substrate you can imagine, and
they're built to take a licking and keep on ticking.
If you think your business could use an inkjet coder, go ahead and contact us today to see how we can help you.
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